Metal film frame for 300mm wafers with laser-marked identification
Film Frames / 150–450mm

Metal Film Frames

A metal film frame (metal wafer frame, dicing frame) carries a wafer mounted on dicing tape through singulation and backend handling. ePAK supplies 410/420-series stainless steel frames in DISCO- and K&S-compatible outlines for 150–300mm wafers, plus a 450mm frame.

6 Frame Types
150–450mm Wafer Sizes
50 / 25 Per Carton
410 / 420 Stainless Steel
  • ✓
    Controlled Surface Finishing
    Edges and surfaces are polished; surface Ra is sampled and verified every 100 units
  • ✓
    Finish Options
    High-polish or electropolished (EP), confirmed per outline; other finishes on request
  • ✓
    Heat-Treated Stainless Steel
    410/420-series stainless steel, stress-relieved and hardened after cutting
  • ✓
    DISCO & K&S Frame Outlines
    DTF 2-6-1, 2-8-1 and 2-12 plus K&S 350-103 and 350-104 outlines
  • ✓
    Marking & Traceability
    Lot traceability, with laser barcodes or label pockets on selected order codes
  • ✓
    Vacuum-Sealed Packaging
    Vacuum-sealed after cleaning, inspection and marking; keep sealed and dry until use
Laser-marked metal film frames fanned in a stack
Film frame FOUP loaded with metal film frames

Metal Wafer Frames for Dicing and Backend Handling

ePAK metal film frames are stainless steel wafer frames for mounting, dicing and transporting wafers on tape. DISCO and K&S outlines cover 150mm through 300mm wafers and the catalog adds a 450mm frame. Finish options are high polish or electropolish (EP), confirmed per outline.

A metal film frame is the stainless steel ring that supports a wafer mounted on dicing tape through singulation and backend handling. The frame outline gives saws, tape mounters and handling equipment a defined geometry for locating the taped wafer.

Production runs from press or laser cutting and initial inspection through stress relief and hardening, edge polishing and surface-finish control, with surface Ra sampled and verified every 100 units. Frames are then cleaned in multi-stage ultrasonic baths, dried and visually inspected, marked where specified, vacuum-sealed and released by QA.

The finish, high-polish or electropolished (EP), is selected per customer drawing and qualification; other finishes are available on request.

Standard outlines follow DISCO DTF 2-6-1, 2-8-1 and 2-12 and K&S 350-103 and 350-104 geometries for 150mm (6-inch), 200mm (8-inch) and 300mm (12-inch) wafers. A 556mm flat-to-flat frame covers 450mm applications, and custom metal wafer frames in other sizes and shapes are available on request.

Frames ship vacuum-sealed. Keep the packaging sealed until use and store frames in a dry environment. Metal frames are intended for reuse.

For transport and storage, ePAK also supplies single and multi-frame shippers, coin-stack canisters and overPAK™ outer packaging for 150–300mm framed wafers.

View Frame Sizes
Framed-wafer flow

Frames and Supporting Products from Saw to Shipment

ePAK supplies the frame and the supporting handling products for each step after wafer mounting.

  1. Mount & Dice

    The wafer is mounted on dicing tape in the frame, then diced and inspected.

    Carrier Film Frames
  2. Protect

    Framed wafers travel in single or multi-frame shippers and coin-stack canisters, with foam disks and Tyvek separators.

    Shippers Film Frame Shippers & Wafer Frames
  3. Automate

    Frame-handling FOUP configurations support selected frame formats in compatible automated handling flows.

    FOUP Modular FOUP System
  4. Ship

    Loaded shippers and canisters travel in overPAK™ outer packaging, listed for selected formats.

    Outer packaging overPAK™

Typical Metal Film Frame Applications

Where metal frames run in the wafer backend

Wafer Mounting & Taping

Wafer Mounting & Taping

The frame holds the wafer on dicing tape from the tape mounter onward.

Dicing & Singulation

Dicing & Singulation

Used as wafer dicing frames on saws that accept DISCO DTF or K&S 350-series frame outlines.

Die Attach & Pick-and-Place

Die Attach & Pick-and-Place

Singulated die stay registered on tape for die attach feeders and pick-and-place heads.

Framed-Wafer Logistics

Framed-Wafer Logistics

Framed wafers ship in single or multi-frame shippers and coin-stack canisters.

Post-Dice Inspection

Post-Dice Inspection

The frame holds the diced wafer in a defined position for post-dice inspection.

Marking & Traceability

Marking & Traceability

Laser barcodes or label pockets identify frames and lots through the backend.

Compatibility & Integration

Equipment, material and finish, and the supporting packaging

Equipment Categories: Confirm per Tool

  • ✓ Dicing saws using DISCO DTF or K&S 350-series frame outlines
  • ✓ Tape mounters
  • ✓ Frame-fed die bonders and pick-and-place
  • ✓ Frame-handling automation

Material, Finish & Quality

  • ✓ 410/420-series stainless steel, stress-relieved and hardened
  • ✓ High-polish or electropolished (EP), confirmed per outline; other finishes on request
  • ✓ Edge and surface polishing
  • ✓ Ra sampled and verified every 100 units; dimensional and visual inspection; confirm the Ra target in the approved finish specification
  • ✓ Multi-stage ultrasonic cleaning, drying and visual inspection
  • ✓ Lot traceability; laser barcodes or label pockets where specified
  • ✓ Intended for reuse; the customer's cleaning and inspection criteria apply

Packaging & Supporting Products

  • ✓ Vacuum-sealed; keep sealed and dry until use
  • ✓ Standard pack: 50 per carton (150/200mm), 25 per carton (300/450mm)
  • ✓ Single flex frame shippers (clamshell and tray style)
  • ✓ Vertical multi-shippers: 25 frames for 150/200mm; 13 frames for 300mm
  • ✓ Coin-stack frame canisters
  • ✓ Foam cushion disks and Tyvek separators
  • ✓ Tape frame FOUP configurations for 276mm and 380mm frames
  • ✓ overPAK™ outer packaging

Specifications

Technical specifications and ordering information.

Frame Outlines and Dimensions
DISCO DTF 2-6-1 (150mm) 212mm flat-to-flat, 194mm inner diameter, 1.22mm thick
K&S 350-103 (150mm) 215.9mm flat-to-flat, 192.5mm inner diameter, 1.22mm thick
K&S 350-104 (200mm) 266.7mm flat-to-flat, 242.32mm inner diameter, 1.22mm thick
DISCO DTF 2-8-1 (200mm) 276mm flat-to-flat, 250mm inner diameter, 1.22mm thick
DISCO DTF 2-12 (300mm) 380mm flat-to-flat, 350mm inner diameter, 1.52mm thick
450mm frame 556mm flat-to-flat, 506mm inner diameter, 2.0mm thick
Material, Finish and Packing
Material 410/420-series stainless steel, stress-relieved and hardened
Finish High-polish or electropolished (EP), confirmed per outline; other finishes on request
Marking Lot traceability; laser barcodes or label pockets on selected order codes
Packaging Vacuum-sealed; keep sealed and dry until use
Standard pack 50 per carton (150 and 200mm), 25 per carton (300 and 450mm)
Custom Other sizes and shapes on request

Planning a metal wafer frame program?

Contact our team for samples, dimensional drawings, finish options or volume pricing.

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Frequently Asked Questions About Metal Film Frames

Common questions about sizes, finishes and handling

Technical Documentation

Need technical specifications for your project? Technical drawings, datasheets, and 3D models are available upon request.

Contact Engineering