A Standard Outline With Pockets Cut to the Die
A chip tray holds single die or small parts in a grid of pockets. The outer size is standard, so covers and clips fit every tray of that size; the pockets are designed around the part.
ePAK chip trays come in three standard outlines: 2 x 2″, 3 x 3″ and 4 x 4″. The 2″ tray has the widest choice, with 85 open-tooling designs in the catalog. Pockets run from about 0.8mm up to 40mm and are about 0.25 to 2.0mm deep, and a tray can hold up to 504 pockets.
Most trays are molded in conductive polycarbonate (eM-22). Conductive PP, conductive PS and ABS are used where the part or the process calls for them.
A tray is closed with a cover tray and held with a clip. For 2″ trays there are one-piece clips for a stack of 2, two-piece clips for stacks of 2, 6 or 11, and spring boxes for 6 or 11. 3″ trays have a two-piece clip for a stack of 6; 4″ trays have a one-piece clip for 2 and a two-piece clip for 6. Anti-static Tyvek® (2″ and 4″ trays) or conductive carbon (4″ trays) interleaf sheets sit between the tray and the cover to keep small die from moving.
When no catalog pocket matches the die, ePAK designs a new tray around the die size and thickness.